Additive manufacturing
The advent of and recent progress in additive manufacturing (AM) technique has provided an unprecedented opportunity to tackle the dilemma of free-form design and manufacturing feasibility encountered in fabricating an ideal porous metallic biomaterial. Up until now, four main types of metal AM techniques, namely directed energy deposition (DED), powder bed fusion (PBF), binder jetting (BJ), and binder extrusion have been applied to the fabrication of AM porous implants. DED and PBF are considered to be direct AM metal printing techniques, while BJ and binder extrusion needs post-AM treatment, typically debinding and sintering. As the state-of-art AM metals still have some internal defects, AM process optimization and post-AM treatment, are important to improve the mechanical properties of AM porous metals.